Water jet cutting

finish cutting, gouging out shapes of any geometry (along a straight path, a curved path and in 3D space), cutting out shapes of any geometry (along a straight path, a curved path and in 3D space)

all industries, especially aviation, automotive, machine, mining, paper, textile, electronic, building, medical and art

Waterjet cutting is a subtractive manufacturing process that uses a highly compressed jet of water at very high speed (more than three times the speed of sound in air).

The water jet removes the cut material from the cutting gap by erosion and shearing. If abrasive powder is also used, the cohesion of the workpiece material is also broken by micromachining. During the process, the water jet passes through the water nozzle and draws the abrasive into the mixing chamber. The water and abrasive then enter the hydroabrasive nozzle and are formed. The water jet is used to accelerate the abrasive grains, which reach speeds in excess of 300 m/s.

Alternative technologies
  • plasma arc machining
  • laser beam machining
  • thermal oxygen cutting
  • arc cutting
  • possibility of effective and precise cutting of materials up to 200 mm thick
  • low surface roughness and fairly high dimensional accuracy
  • no intensive heating and deformation of the workpiece material during machining (preservation of unchanged mechanical and structural properties of the cut surface)
  • no charring when cutting flammable materials
  • relatively high investment and tooling costs
  • moderate cutting speed and process efficiency
  • relatively high waste generation
  • steel
  • cast iron
  • non-ferrous metals
  • metal flat bars
  • gears
  • connecting elements for various types of machinery
  • intricate details of surgical implants
  • details of medical instruments and diagnostic equipment components
  • details of knives and molds for the manufacture of glass machines or glass processing components
  • water jet
  • tooling
  • abrasive powder
  • training in erosion machining and abrasive blasting
  • extensive practical experience in subtractive manufacturing
  • training in CNC machine programming

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Opole University of Technology
  • Poznan University of Technology
  • none