Laser beam machining

precision machining of difficult-to-machine materials (e.g. stainless steels, nickel and cobalt alloys, titanium alloys) of various shapes, heat treatment, welding, brazing/soldering, cutting, engraving, overlaying welding, hollowing of various construction materials

all industries, especially aviation, automotive, medical industry

Laser beam machining is a machining method that uses the vapourisation of the workpiece material by means of a beam of laser radiation (photons) emitted by a technological laser. The very short machining time and the large amount of energy delivered to the machining site allow the process to be carried out without combustion, minimising chemical pollution and eliminating oxidation.

In addition to subtractive manufacturing, laser beam machining can also be used for welding and spraying.

In laser welding, the contact area of the parts to be joined is molten by the heat generated by applying a concentrated beam of high-powered photons to the area.

In laser overlaying welding, the energy of the photon beam melts the additional material in the form of powder or wire in a gas shield and simultaneously melts the substrate metal, which, when fused together, forms the build-up weld.

Alternative technologies
  • electron beam machining
  • plasma arc machining
  • conventional machining
  • heat treatment
  • bonding/welding
  • welding
  • overlaying welding
  • EDM machining
  • possibility of more efficient machining of hard and brittle materials (compared to conventional machining)
  • possibility of high process efficiency while maintaining high quality of the machined surface (compared to other erosion machining and abrasive jet machining techniques)
  • little change in the mechanical properties and structure of the machined material as a result of a small heat-affected zone
  • possibility of low surface roughness and high dimensional accuracy of the machined parts (compared to conventional machining and plasma arc machining)
  • very high process versatility
  • possibility of performing heat treatment; welding; brazing/soldering; cutting; overlay welding; engraving and hollowing of a wide variety of construction materials
  • high quality and efficiency of the welding process
  • possibility of joining materials that are difficult to weld
  • higher hardness; lower porosity and lower thermal stress in laser-welded joints (compared to those produced by other overlay welding techniques)
  • very high investment and tooling costs
  • need for highly skilled operators to operate the machining station
  • high power consumption
  • stainless steel
  • nickel alloys
  • cobalt alloys
  • titanium alloys
  • structural details
  • injection molding cogs
  • precision parts for various types of machinery
  • sheet metal for body manufacturing
  • details for vehicle interiors
  • chassis components
  • engine components
  • aerospace components
  • implant components
  • surgical instruments
  • medical apparatus components
  • laser machine tool
  • tooling
  • operating gases/shielding gases
  • training in erosion machining and abrasive blasting
  • training in CNC machine programming
  • extensive practical experience in subtractive manufacturing

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Warsaw University of Technology
  • Cracow University of Technology
  • Poznan University of Technology
  • none