Electrochemical Machining (ECM)

Description of the technology

Electrochemical machining is a subtractive manufacturing process of conductive materials by eroding them through a suitable chemical reaction under electrolytic conditions. During the flow of current in the electrolytic circuit, anodic oxidation takes place on the surface to be machined (the anode). This process has the opposite purpose to electroplating, i.e. the removal of anode surface layers (ion etching).

Electrochemical machining can be divided into:

  1. electrochemical contactless machining (ECE) – which uses only the energy of the chemical reactions occurring as a result of the application of electricity;
  2. electrochemical contact machining (ECA) – where both chemical and mechanical abrasive processes are combined, i.e. chemical and mechanical work is performed;
  3. anodo-mechanical machining (ECI) – combines chemical, mechanical abrasive and spark discharge processes.

Alternative technologies

  • conventional machining
  • EDM machining
  • grinding
  • electron beam machining

Visualisation of action

    Workpiece material types

    • steel
    • titanium alloys
    • brass
    • super alloys

    Examples of products

    • injection moulds
    • punching dies
    • turbine blades

    Implementation of the technology

    Required resources

    • ECM machine
    • tools
    • tooling
    • electrolytic fluids

    Required competences

    • training in erosion machining
    • extensive practical experience in subtractive manufacturing
    • training in CNC machine programming

    Environmental aspects

    Water consumption

    Energy consumption

    Waste generated

    Expert evaluation

    Competitiveness

    Usability

    Environmental impact

    Development centers

    • Cracow University of Technology

    Legal conditions

    Companies using the technology