Electrical Discharge Machining (EDM)

Description of the technology

Electrical discharge machining (EDM) is a subtractive manufacturing process in which a layer of workpiece material is removed by the action of a series of electrical discharges in the gap between the working electrode and the workpiece. The discharges are initiated by a voltage of several tens of volts and always take place in a dielectric fluid.

Electrical discharge machining can be divided into:

  1. electrical discharge sawing (EDS) – which involves the removal of particles from the outer layers of the electrode materials by electrical erosion induced by non-stationary electrical discharges;
  2. electric discharge impulse (EDI) – which involves the induction of electrical erosion by stationary electrical discharges.

Alternative technologies

  • conventional machining
  • ECM machining
  • rapid prototyping
  • electron beam machining

Visualisation of action

Workpiece material types

  • steel
  • titanium alloys
  • brass
  • super alloys

Examples of products

  • punches
  • turbine blades
  • injection moulds

Implementation of the technology

Required resources

  • EDM machine
  • tools
  • tooling
  • dielectrolytic fluids

Required competences

  • training in erosion machining
  • extensive practical experience in erosion machining
  • training in CNC machine programming

Environmental aspects

Water consumption

Energy consumption

Waste generated

Expert evaluation

Competitiveness

Usability

Environmental impact

Development centers

  • Cracow University of Technology
  • Poznan University of Technology
  • Opole University of Technology
  • Rzeszow University of Technology

Legal conditions

Companies using the technology