Plasma arc machining

Description of the technology

Plasma arc machining is a machining process that uses the thermal energy of a concentrated plasma jet on a small area of the workpiece to heat it to its melting point, melt it and blast the metal out of the cutting gap.

In addition to subtractive manufacturing, plasma arc machining enables welding, spraying and overlaying welding.

Plasma welding uses the phenomenon of gas ionisation (by heating it to a sufficiently high temperature), and an arc is formed between a non-consumable tungsten electrode and the base material.

In the plasma overlaying welding process, an additional material in the form of a powder, rod or wire is molten in a very high-temperature plasma arc, which, together with the partially molten substrate metal, forms the build-up weld.

The process of plasma spraying involves melting an additive material in the form of a powder, rod or wire in a plasma arc and ejecting a stream of plasma gas that melts the particles of the additive material in it onto the surface of the workpiece being sprayed.

Alternative technologies

  • laser beam machining
  • electron beam machining
  • thermal oxygen cutting
  • arc cutting
  • bonding/welding
  • welding
  • overlaying welding
  • spraying

Visualisation of action

    Workpiece material types

    • steel
    • non-ferrous metals
    • titanium alloys
    • brass
    • super alloys

    Examples of products

    • wing panels
    • fuselages
    • spearheads
    • aircraft structural components
    • agricultural machinery frames and casings

    Implementation of the technology

    Required resources

    • plasma machine
    • tooling
    • shielding gases

    Required competences

    • training in erosion machining and abrasive blasting
    • extensive practical experience in subtractive manufacturing
    • training in CNC machine programming

    Environmental aspects

    Water consumption

    Energy consumption

    Waste generated

    Expert evaluation

    Competitiveness

    Usability

    Environmental impact

    Development centers

    • Kazimierz Pułaski University of Radom
    • Rzeszow University of Technology
    • Poznan University of Technology

    Legal conditions

    • none

    Companies using the technology