Grinding

Description of the technology

Grinding is a method of machining in which a cutting tool called a grinding wheel (or abrasive belt) performs the primary motion (usually rotary motion), while the auxiliary motion may be performed by the workpiece alone, by the grinding wheel alone, or by the grinding wheel and the workpiece.

With regard to the shape of the machined surfaces, a distinction is made between:

  1. grinding of external and internal rotating surfaces,
  2. grinding of non-rotating surfaces (flat or curved).

In the field of rotary grinding, a distinction is made between the method of clamping and driving the workpiece:

  1. centre-type grinding – where the workpiece is clamped in a headstock and tailstock or grinding chuck and the rotary motion drive is transmitted by a carrier,
  2. centreless grinding – where the workpiece rests on or moves along a guide rail and an auxiliary rotary or progressive motion is imparted by a disc wheel (on the opposite side, the workpiece remains in contact with the grinding wheel).

Alternative technologies

  • milling
  • broaching
  • turning
  • boring
  • reaming
  • ECM machining
  • electron beam machining
  • micromachining

Visualisation of action

Workpiece material types

  • all material groups
  • ferrous metals
  • non-ferrous metals
  • non-ferrous metals alloys
  • hard materials
  • hardened materials

Examples of products

  • ball bearing components
  • pistons
  • engine cylinders
  • crankshafts
  • cutting tools
  • injection molds

Implementation of the technology

Required resources

  • grinder
  • belt grinder or CNC grinder
  • cutting tools
  • tooling
  • machining fluids (optional)

Required competences

  • training in machining
  • training in programming of CNC machines (optional)

Environmental aspects

Water consumption

Energy consumption

Waste generated

Expert evaluation

Competitiveness

Usability

Environmental impact

Development centers

  • West Pomeranian University of Technology
  • University of Zielona Góra
  • Poznan University of Technology
  • Opole University of Technology
  • Lodz University of Technology
  • Wrocław University of Science and Technology
  • AGH University of Krakow

Legal conditions

  • none

Companies using the technology