Binder Jetting

Description of the technology

Binder jetting is an additive manufacturing technique for the production of finished parts/products of any shape based on the selective bonding of powders by means of a binder sprayed through a head. The process does not require the design and use of complex support structures.

The component is produced in several stages.

During the first stage the following actions take place:

  1. The 3D machine’s feeder distributes the metallic powder over the entire table surface in the working chamber.
  2. The head then selectively sprays the liquid binder, binding the powder and creating voxels, or 3D pixels.
  3. Once the binder has been applied, the machine’s work table is lowered by a preset height and the liquid photopolymer is cured with UV light.
  4. Meanwhile, the print head is cleaned.
  5. Subsequent layers of powder are then applied, bonded and cured.

In the second stage, the working chamber is removed from the 3D printing machine and placed in an oven. The curing process takes place at a temperature of approximately 200÷260◦C.

The final stage of the process is sintering in a special furnace at temperatures of approximately 900-1400◦C.

Alternative technologies

  • sintering
  • casting
  • machining

Visualisation of action

    Workpiece material types

    • metals
    • metal carbides

    Examples of products

    • prototypes of various parts and components
    • building models
    • urban design models
    • small batch architectural models
    • prosthetic bone models
    • surgical implant components
    • anatomical models for educational purposes
    • housings for electronic components
    • control panels
    • special housings for 3D printers
    • prototypes and models of complex aircraft parts (e.g.
    • air intakes; control panels or structural components)

    Implementation of the technology

    Required resources

    • Binder Jetting process printer
    • sintering furnace
    • metal powders

    Required competences

    • training in metal sintering
    • training in CAD/CAM systems

    Environmental aspects

    Water consumption

    Energy consumption

    Waste generated

    Expert evaluation

    Competitiveness

    Usability

    Environmental impact

    Development centers

    • West Pomeranian University of Technology
    • AGH University of Krakow
    • Warsaw University of Technology
    • Poznan University of Technology
    • Cracow University of Technology

    Legal conditions

    • none

    Companies using the technology