Arc cutting

Description of the technology

Arc cutting is a process in which the heat of the arc, which glows freely between the electrode and the metal being cut, melts and fuses the metal in the cutting gap. Consumable or non-consumable electrodes can be used in the arc cutting process. The metal and slag from the combustion reaction, molten by the heat of the arc (at a temperature of 5,000-6,000 ℃), are ejected from the gap by the pressure of the arc or by the pressure of the additional gas supplied to the cutting area.

The basic types of arc cutting are:

  1. arc-air cutting with a graphite electrode – which involves melting the cut metal with the heat of a glowing arc between a graphite electrode and the cut area and blowing the molten metal out with a strong stream of air.
  2. oxy-arc cutting – which involves the ignition of an arc between a tubular covered electrode through which oxygen is passed at a suitable pressure.
  3. manual arc cutting with a covered electrode – where the metal in the gap is molten by the heat of the arc.

Visualisation of action

Workpiece material types

  • carbon steels
  • low- and high-alloy steels
  • cast iron
  • nickel alloys
  • copper alloys
  • aluminum alloys
  • magnesium alloys

Examples of products

  • cutting steel plates
  • cutting car body parts (e.g. wheel arches)
  • cutting furniture plate shapes
  • cutting ship hull parts
  • cutting curved details in decorative elements (e.g. balustrades)

Implementation of the technology

Required resources

  • torch
  • power source
  • tooling

Required competences

  • training in torch cutting
  • extensive practical experience in cutting processes

Environmental aspects

Water consumption

Energy consumption

Waste generated

Expert evaluation

Competitiveness

Usability

Environmental impact

Development centers

  • none

Legal conditions

  • none

Companies using the technology