Laser beam machining

Description of the technology

Laser beam machining is a machining method that uses the vapourisation of the workpiece material by means of a beam of laser radiation (photons) emitted by a technological laser. The very short machining time and the large amount of energy delivered to the machining site allow the process to be carried out without combustion, minimising chemical pollution and eliminating oxidation.

In addition to subtractive manufacturing, laser beam machining can also be used for welding and spraying.

In laser welding, the contact area of the parts to be joined is molten by the heat generated by applying a concentrated beam of high-powered photons to the area.

In laser overlaying welding, the energy of the photon beam melts the additional material in the form of powder or wire in a gas shield and simultaneously melts the substrate metal, which, when fused together, forms the build-up weld.

Alternative technologies

  • electron beam machining
  • plasma arc machining
  • conventional machining
  • heat treatment
  • bonding/welding
  • welding
  • overlaying welding
  • EDM machining

Visualisation of action

Workpiece material types

  • stainless steel
  • nickel alloys
  • cobalt alloys
  • titanium alloys

Examples of products

  • structural details
  • injection molding cogs
  • precision parts for various types of machinery
  • sheet metal for body manufacturing
  • details for vehicle interiors
  • chassis components
  • engine components
  • aerospace components
  • implant components
  • surgical instruments
  • medical apparatus components

Implementation of the technology

Required resources

  • laser machine tool
  • tooling
  • operating gases/shielding gases

Required competences

  • training in erosion machining and abrasive blasting
  • training in CNC machine programming
  • extensive practical experience in subtractive manufacturing

Environmental aspects

Water consumption

Energy consumption

Waste generated

Expert evaluation

Competitiveness

Usability

Environmental impact

Development centers

  • Warsaw University of Technology
  • Cracow University of Technology
  • Poznan University of Technology

Legal conditions

Companies using the technology