Plasma arc machining

cutting, plasma melting, welding, spraying, overlaying welding, manufacturing of shaped products from materials of any melting point and hardness by deposition, heat treatment processes with plasma arc heating

all industries

Plasma arc machining is a machining process that uses the thermal energy of a concentrated plasma jet on a small area of the workpiece to heat it to its melting point, melt it and blast the metal out of the cutting gap.

In addition to subtractive manufacturing, plasma arc machining enables welding, spraying and overlaying welding.

Plasma welding uses the phenomenon of gas ionisation (by heating it to a sufficiently high temperature), and an arc is formed between a non-consumable tungsten electrode and the base material.

In the plasma overlaying welding process, an additional material in the form of a powder, rod or wire is molten in a very high-temperature plasma arc, which, together with the partially molten substrate metal, forms the build-up weld.

The process of plasma spraying involves melting an additive material in the form of a powder, rod or wire in a plasma arc and ejecting a stream of plasma gas that melts the particles of the additive material in it onto the surface of the workpiece being sprayed.

Alternative technologies
  • laser beam machining
  • electron beam machining
  • thermal oxygen cutting
  • arc cutting
  • bonding/welding
  • welding
  • overlaying welding
  • spraying
  • possibility of more efficient machining of hard and brittle materials (compared to conventional machining)
  • high efficiency of plasma arc machining processes
  • very wide range of applications including coating processes and reconditioning of machine parts with complex geometries
  • relatively high investment and tooling costs
  • possible changes in the technological properties of the surface layer as a result of high temperatures
  • possible lower geometric quality of the machined surface compared to alternative techniques
  • high power consumption
  • steel
  • non-ferrous metals
  • titanium alloys
  • brass
  • super alloys
  • wing panels
  • fuselages
  • spearheads
  • aircraft structural components
  • agricultural machinery frames and casings
  • plasma machine
  • tooling
  • shielding gases
  • training in erosion machining and abrasive blasting
  • extensive practical experience in subtractive manufacturing
  • training in CNC machine programming

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Kazimierz Pułaski University of Radom
  • Rzeszow University of Technology
  • Poznan University of Technology
  • none