Open die forging

production of large forgings (up to 500 tonnes) or low volume production forgings

all industries

Open die forging is the process of deforming a material by the pressure of a device or by the action of impact energy on a material that is not restricted by tools and can flow freely in all directions.

Open die forging is mainly used for small batch production or for very large and heavy forgings. This application of the technique is due to its limitations. These include low productivity and lower-quality forgings compared to other forging methods. It is also characterised by the generation of very large amounts of waste.

Alternative technologies
  • incremental forging
  • versatile technique for forming flat and curved surfaces
  • use of machining fluids that are not inert to people and the environment
  • significant tooling and fixture costs
  • possibility of significant electricity costs (roughing)
  • all material groups
  • ferrous metals
  • non-ferrous metals
  • non-ferrous metals alloys
  • body parts
  • high quality knives
  • weapon elements
  • decorative bars
  • sledgehammers
  • metal sculptures
  • decorative details
  • hydraulic presses
  • hammers
  • swaging machine
  • electric upsetting press
  • training in the use of presses or hammers

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • AGH University of Krakow
  • Lublin University of Technology
  • Czestochowa University of Technology
  • none