Laser Engineered Net Shaping (LENS)

Description of the technology

Laser Engineered Net Shaping (LENS) is an additive manufacturing technique for producing finished parts/products of any shape. This technique uses a high-power laser to melt metallic powder, which is fed through a deposition head coaxially to the focus of the laser beam.

This process involves moving the work table in a raster-like manner to create each layer of the object. The head is moved vertically after each layer of material is applied. The metal powders are distributed around the circumference of the head either by gravity or by pressurised carrier gas. The process is similar to SLS technique, but during the LENS process, metal powder is applied in the area where, at any given time, the manufactured part is being melted.

Alternative technologies

  • sintering
  • casting
  • machining

Visualisation of action

Workpiece material types

  • metals
  • metal carbides

Examples of products

  • turbine blades
  • structural components
  • specialized engine parts
  • exhaust system components
  • engine housing components
  • customized surgical implant prototypes
  • pump housings
  • pipeline components

Implementation of the technology

Required resources

  • LENS process printer
  • technological laser
  • metal powders
  • operating gases

Required competences

  • training in metal sintering
  • training in CAD/CAM systems

Environmental aspects

Water consumption

Energy consumption

Waste generated

Expert evaluation

Competitiveness

Usability

Environmental impact

Development centers

  • West Pomeranian University of Technology
  • AGH University of Krakow
  • Warsaw University of Technology
  • Poznan University of Technology
  • Cracow University of Technology

Legal conditions

Companies using the technology