Laser assisted machining (LAM)

effective and efficient machining (e.g. turning, milling) of difficult-to-machine materials (mainly hardened steel, stainless steel, titanium alloys, nickel and cobalt alloys, metal carbides)

all industries, mainly automotive industry, aviation industry, mould and die production

Laser assisted machining (LAM) is a subtractive manufacturing process for hard and brittle materials that uses laser beam for local heating of the workpiece material before before removing it with a conventional cutting tool (such as a turning tool or milling cutter). Laser heating of the workpiece is performed with a high-powered technological laser (e.g. CO2 laser, Nd: YAG laser).

At higher temperatures, the yield strength of the brittle workpiece material drops below the fracture toughness, allowing the machined layer to be transformed into a chip, in the sense of ductile rather than brittle fracture. Laser assisted machining is mainly used for turning and milling.

Alternative technologies
  • conventional machining
  • ultrasonic machining
  • MQCL machining
  • cryogenic machining
  • ability to reduce wear intensity and increase blade life when machining difficult-to-machine materials (compared to conventional machining)
  • possibility of reducing surface roughness values of machined materials (compared to conventional machining)
  • elimination of environmentally and personally harmful conventional machining fluids from the machining process
  • very high capital expenditure (for the purchase and maintenance of the technological laser)
  • significant personnel qualification requirements (experience in machining and laser beam machining)
  • hardened steel
  • stainless steel
  • titanium alloys
  • nickel alloys
  • cobalt alloys
  • metal carbides
  • gas turbine blades
  • surgical implants
  • automotive prototypes with complex geometries
  • space vehicle components
  • stamping moulds
  • cutters for PCB machining
  • turning or milling centre
  • cutting tools
  • tooling
  • technological laser
  • operating gases
  • training in machining and programming of CNC machines
  • extensive practical experience in machining and laser techniques

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Poznan University of Technology
  • Opole University of Technology
  • Rzeszow University of Technology
  • none