Electrochemical Machining (ECM)

subtractive manufacturing of electrically conductive materials of various shapes, including those with very complex geometry and high hardness, making through-holes and blind holes, machining of complex solids of revolution, machining of external and internal threads

all industries, mainly aviation industry, automotive industry, mould and die production

Electrochemical machining is a subtractive manufacturing process of conductive materials by eroding them through a suitable chemical reaction under electrolytic conditions. During the flow of current in the electrolytic circuit, anodic oxidation takes place on the surface to be machined (the anode). This process has the opposite purpose to electroplating, i.e. the removal of anode surface layers (ion etching).

Electrochemical machining can be divided into:

  1. electrochemical contactless machining (ECE) – which uses only the energy of the chemical reactions occurring as a result of the application of electricity;
  2. electrochemical contact machining (ECA) – where both chemical and mechanical abrasive processes are combined, i.e. chemical and mechanical work is performed;
  3. anodo-mechanical machining (ECI) – combines chemical, mechanical abrasive and spark discharge processes.
Alternative technologies
  • conventional machining
  • EDM machining
  • grinding
  • electron beam machining
  • the ability to accurately shape geometrically complex parts and solids of revolution (compared to conventional machining)
  • the possibility of obtaining very low surface roughness and high dimensional accuracy (compared to conventional machining)
  • absence of negative temperature and mechanical effects
  • no changes in the microstructure of the workpiece material (these changes occur during conventional machining)
  • no tool (cathode) wear (favorable condition for mass production)
  • high investment cost
  • relatively low process speed and efficiency
  • highly qualified operators are required
  • steel
  • titanium alloys
  • brass
  • super alloys
  • injection moulds
  • punching dies
  • turbine blades
  • ECM machine
  • tools
  • tooling
  • electrolytic fluids
  • training in erosion machining
  • extensive practical experience in subtractive manufacturing
  • training in CNC machine programming

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Cracow University of Technology
  • none