Electrical Discharge Machining (EDM)

subtractive machining of electrically conductive materials of various shapes, including those of very complex geometry and high hardness, making through-holes and blind holes with very small diameters, performing so called electrospark plating (for regeneration of tools and machine parts)

all industries, mainly aviation industry, automotive industry, mould and die production

Electrical discharge machining (EDM) is a subtractive manufacturing process in which a layer of workpiece material is removed by the action of a series of electrical discharges in the gap between the working electrode and the workpiece. The discharges are initiated by a voltage of several tens of volts and always take place in a dielectric fluid.

Electrical discharge machining can be divided into:

  1. electrical discharge sawing (EDS) – which involves the removal of particles from the outer layers of the electrode materials by electrical erosion induced by non-stationary electrical discharges;
  2. electric discharge impulse (EDI) – which involves the induction of electrical erosion by stationary electrical discharges.
Alternative technologies
  • conventional machining
  • ECM machining
  • rapid prototyping
  • electron beam machining
  • possibility of obtaining high mechanical properties of the technological surface layer (compared to e.g. grinding)
  • ability to accurately shape geometrically complex parts (impossible to machine with milling)
  • significant staff qualification requirements (experience in subtractive manufacturing and CNC machine programming)
  • high power and electricity consumption
  • costs associated with electrode reconditioning
  • steel
  • titanium alloys
  • brass
  • super alloys
  • punches
  • turbine blades
  • injection moulds
  • EDM machine
  • tools
  • tooling
  • dielectrolytic fluids
  • training in erosion machining
  • extensive practical experience in erosion machining
  • training in CNC machine programming

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Cracow University of Technology
  • Poznan University of Technology
  • Opole University of Technology
  • Rzeszow University of Technology
  • none