Broaching

subtractive manufacturing of external and internal flat and shaped surfaces

all industries

Broaching is a method of machining in which the entire machining allowance is removed in a single pass with a multi-blade tool called a broach.

In broaching, the shape of the machined part is directly determined by the shape of the tool in the cross section. During broaching, the workpiece is stationary while the broach performs a rectilinear primary motion. In the working part of the tool, there are cutting edges of different heights or widths, so that successive layers of workpiece material are cut by successive cutting edges during the working motion of the tool.

Alternative technologies
  • milling
  • MQCL milling
  • cryogenic milling
  • boring
  • rapid prototyping
  • electron beam machining
  • laser beam machining
  • drilling
  • reaming
  • high dimensional accuracy and low roughness of machined parts
  • very high productivity and short machining times (the entire process takes place in a single tool pass)
  • relatively long tool life
  • high capital expenditure (purchase of broaching machines/ need for a wide range of tools)
  • relatively high tool costs
  • ferrous metals
  • non-ferrous metals
  • non-ferrous metals alloys
  • gears
  • aircraft parts
  • fasteners
  • firearms components
  • automotive parts
  • broaching machine
  • cutting tools
  • tooling
  • machining fluids (optional)
  • training in machining

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • Rzeszow University of Technology
  • Opole University of Technology
  • none