Boriding

producing a hard layer on the surface of the material

machine tool industry, offshore industry

Boriding involves the diffusion of boron into the surface layer of the steel at a temperature of 800-1,100°C from a few to several hours. The boriding process is usually carried out using powders or pastes.

Boron adsorbed on the surface of the steel penetrates deep into the steel structure, forming a layer of boron with a characteristic needle-like structure. The thickness depends on the process temperature, the boriding method and the chemical composition of the steel. The resulting layers have considerable hardness, depending on the parameters of the boriding process.

Depending on the boron content of the steel surface layer, Fe2B and FeB boride phases are formed. The FeB boride layers achieve the highest hardness, oscillating in the range 2,000-2,400 HV, while the Fe2B layers have a slightly lower hardness of 1,600-2,000 HV.

Alternative technologies
  • none
  • high hardness and wear resistance at high temperatures
  • increased resistance to chemical corrosion from acids and molten metals
  • lubricating properties
  • increased fatigue strength
  • can be used for large cross-section components
  • inflexible
  • labour-intensive and slow process
  • steel excluding selected types i.e.
  • aluminum and silicon bearing steel
  • surface hardened steel
  • tempered steel
  • tool steel
  • stainless steel
  • cast steel
  • grey and ductile cast iron
  • sintered cast iron and steel
  • valve components
  • oil pumps
  • gears
  • pump components
  • harvester slicers
  • dies for stamping
  • boriding furnaces
  • knowledge of materials science

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • AGH University of Krakow
  • Opole University of Technology
  • Institute of Metallurgy and Materials Science of Polish Academy of Sciences
  • Warsaw University of Technology
  • Cracow University of Technology
  • none