Binder Jetting

additive manufacturing of finished parts/products of any shape

machine, automotive, aviation, medical, construction, and heavy industry

Binder jetting is an additive manufacturing technique for the production of finished parts/products of any shape based on the selective bonding of powders by means of a binder sprayed through a head. The process does not require the design and use of complex support structures.

The component is produced in several stages.

During the first stage the following actions take place:

  1. The 3D machine’s feeder distributes the metallic powder over the entire table surface in the working chamber.
  2. The head then selectively sprays the liquid binder, binding the powder and creating voxels, or 3D pixels.
  3. Once the binder has been applied, the machine’s work table is lowered by a preset height and the liquid photopolymer is cured with UV light.
  4. Meanwhile, the print head is cleaned.
  5. Subsequent layers of powder are then applied, bonded and cured.

In the second stage, the working chamber is removed from the 3D printing machine and placed in an oven. The curing process takes place at a temperature of approximately 200÷260◦C.

The final stage of the process is sintering in a special furnace at temperatures of approximately 900-1400◦C.

Alternative technologies
  • sintering
  • casting
  • machining
  • ability to produce parts with very complex shapes (impossible to achieve with machining)
  • high geometric repeatability of manufactured parts
  • lower surface roughness (compared to that obtained after other Rapid Prototyping processes)
  • no need for complex support structures (unlike SLS and SLM techniques)
  • eliminating machining to remove supports
  • reduced unit costs
  • greater process efficiency (compared to other Rapid Prototyping techniques)
  • higher porosity of products (compared to those created by other Rapid Prototyping techniques)
  • the technique is not suitable for batch/mass production
  • high investment cost
  • printing of individual components/parts is not cost-effective
  • limiting the process to producing relatively small parts
  • lower dimensional and geometrical accuracy of parts (compared to those produced by other Rapid Prototyping techniques)
  • metals
  • metal carbides
  • prototypes of various parts and components
  • building models
  • urban design models
  • small batch architectural models
  • prosthetic bone models
  • surgical implant components
  • anatomical models for educational purposes
  • housings for electronic components
  • control panels
  • special housings for 3D printers
  • prototypes and models of complex aircraft parts (e.g.
  • air intakes; control panels or structural components)
  • Binder Jetting process printer
  • sintering furnace
  • metal powders
  • training in metal sintering
  • training in CAD/CAM systems

Water consumption

Energy consumption

Waste generated

Competitiveness

Usability

Environmental impact

  • West Pomeranian University of Technology
  • AGH University of Krakow
  • Warsaw University of Technology
  • Poznan University of Technology
  • Cracow University of Technology
  • none